SOSreceiver: safe operation of solar tubular receivers by means of inverse thermo- elasticity methods

Concentrating solar power (CSP) integrated with thermal energy storage (TES) is a key renewable energy technology in the current transition to a carbon neutral society because of the unique flexibility and dispatchability of CSP-TES plants.
In the last decade, an important development of the CSP plants facilities has occurred, but the achievement of a safe operation condition, needed to lower the cost of power, remains an important challenge.

Project presentation

In order to significantly contribute to the goal of a safe operation of CSP plants, the SOSreceiver project aims at increasing the knowledge in the operation of solar tubular
receivers, which are one of the most demanded elements of these plans. In particular, the research of the project is focused on central tubular receivers of Solar Power
Towers (SPT), as this the CSP technology that is experiencing a greater growth due to its superior thermal efficiency.

Sosreceiver

Project presentation

In order to significantly contribute to the goal of a safe operation of CSP plants, the SOSreceiver project aims at increasing the knowledge in the operation of solar tubular
receivers, which are one of the most demanded elements of these plans. In particular, the research of the project is focused on central tubular receivers of Solar Power
Towers (SPT), as this the CSP technology that is experiencing a greater growth due to its superior thermal efficiency.

Sosreceiver

The fundamental idea to be developed in SOSreceiver project is the real-time quantification of the temperature and stress of the receiver tubes at the extreme conditions of their daily operation. This will allow the development of better designs and control strategies of CSP plants capable of further increasing the receiver efficiency while extending its useful life.

The project in a nutshell

Project title: Safe operation of solar tubular receivers by means of inverse thermo-elasticity methods (SOSreceiver)
Type of Project: Research coordinated project with two subprojects (Retos de Investigación, coordinado)
Project coordinators: Antonio Acosta Iborra, Domingo Santana Santana
Funding Entity: AGENCIA ESTATAL DE INVESTIGACION (AEI)

Budget
Subproject-1 Budget: 150,040.00 €
Subproject-2 Budget: 83,490.00 €

Project codes
Subproject-1 Project code: RTI2018-096664-B-C21
Subproject-2 Project code: RTI2018-096664-B-C22

Period: from 01/01/2019 to 31/09/2022

Main groups: Department of Thermal and Fluids Engineering (UC3M) and Department of Continuum Mechanics and Structural Analysis (UC3M).
Number of researchers: 14

The fundamental idea to be developed in SOSreceiver project is the real-time quantification of the temperature and stress of the receiver tubes at the extreme conditions of their daily operation. This will allow the development of better designs and control strategies of CSP plants capable of further increasing the receiver efficiency while extending its useful life.

The project in a nutshell

Project title: Safe operation of solar tubular receivers by means of inverse thermo-elasticity methods (SOSreceiver)

Type of Project: Research coordinated project with two subprojects (Retos de Investigación, coordinado)

Project coordinators: Antonio Acosta Iborra, Domingo Santana Santana Funding Entity: AGENCIA ESTATAL DE INVESTIGACION (AEI)

Budget
Subproject-1 Budget: 150,040.00 €
Subproject-2 Budget: 83,490.00 €

Project codes
Subproject-1 Project code: RTI2018-096664-B-C21
Subproject-2 Project code: RTI2018-096664-B-C22

Period: from 01/01/2019 to 31/09/2022

Main groups: Department of Thermal and Fluids Engineering (UC3M) and Department of Continuum Mechanics and Structural Analysis (UC3M).
Number of researchers: 14

Research team

Sosreceiver UC3MSolar group

Two research groups at Carlos III University of Madrid (UC3M), belonging to different Departments and scientific fields, are working co-ordinately in the SOSreveiver project.

  • The Energy Systems Engineering group of the Department of Thermal and Fluids Engineering, UC3M.
  • The Lightweight Structures Dynamics group of the Department of Continuum Mechanics and Structural Analysis, UC3M.

Research team

Sosreceiver UC3MSolar group

Two research groups at Carlos III University of Madrid (UC3M), belonging to different Departments and scientific fields, are working co-ordinately in the SOSreveiver project.

  • The Energy Systems Engineering group of the Department of Thermal and Fluids Engineering, UC3M.
  • The Lightweight Structures Dynamics group of the Department of Continuum Mechanics and Structural Analysis, UC3M.

Solar Power Towers

Concentrating Solar Power plants

dunhuang solar plant

Concentrating Solar Power (CSP) plants are currently one of the most attractive technologies for renewable power generation and the transition of a green economy due to their ability to reduce the intermittence of the solar resource by means of Thermal Energy Storage (TES). Using mirrors (e.g. heliostats and collectors), the Sun irradiation is focused onto a receiver of the CSP plant. The receiver is normally of tubular type. Inside the tubes a heat transfer fluid (HTF) absorbs the heat.

Solar Power Towers (SPT), also called central tower power plants, is the configuration of CSP plants that is experiencing a greater growth because of its higher thermal efficiency, flexibility of operation and dispatchability when combined with TES. In SPT a large number of heliostats reflect the Sun’s rays and concentrate them onto the tubes of a solar receiver on top of a tower. To absorb the huge amount of solar radiation concentrated on the tubes, the HTF of SPT is typically molten solar salt, a mixture of nitrate salts (60% wt. NaNO3 and 40% wt. KNO3) that operates in the range of 290 ºC to 565 ºC. In addition to absorbing the heat in the tubes of the central receiver, molten salts offer the advantage of being the HTF for TES, eliminating the need of an additional storage media.

You can learn more about the general operation of CSPs in this educational video from the Office of Energy Efficiency & Renewable Energy’s Energy 101 program. U.S. Department of Energy

Central tubular receivers

In its typical configuration, a central receiver of SPT comprises a set of panels, each one composed of many vertical tubes with a common inlet and outlet collectors (headers).

 The flow of HTF circulates in parallel through of the tubes of a panel and in series from one panel to the next for a given flow path of the receiver. In external central receivers, the panels are placed surrounding the top of the tower and the tubes are exposed to the concentrated solar radiation on approximately half their outer surface, while the other half faces a refractory wall to which the tubes are attached by means of vertically sliding supports (clips).

The receiver tubes are one of the most critical elements of SPT plants because they are subjected to extremely high temperature gradients due to the huge concentration of solar radiation on the receiver. Tubes are also attacked from inside owing to erosion and corrosion of the tube wall produced at high temperatures by the molten salt. These conditions can eventually lead to the thermomechanical fatigue, creep and stress corrosion cracking of the tubes, which compromise the working life of the receiver and the availability of the plant. In the last decade an important development of the concentrating solar power (CSP) plants facilities has occurred, but enough data to develop reliable and cost-effective receivers are still lacking and the achievement of a safe operation condition remains an important challenge.

Central tubular receivers of a Solar Power plant

Solar Power Towers

Concentrating Solar Power plants

dunhuang solar plant

Concentrating Solar Power (CSP) plants are currently one of the most attractive technologies for renewable power generation and the transition of a green economy due to their ability to reduce the intermittence of the solar resource by means of Thermal Energy Storage (TES). Using mirrors (e.g. heliostats and collectors), the Sun irradiation is focused onto a receiver of the CSP plant. The receiver is normally of tubular type. Inside the tubes a heat transfer fluid (HTF) absorbs the heat.

Solar Power Towers (SPT), also called central tower power plants, is the configuration of CSP plants that is experiencing a greater growth because of its higher thermal efficiency, flexibility of operation and dispatchability when combined with TES. In SPT a large number of heliostats reflect the Sun’s rays and concentrate them onto the tubes of a solar receiver on top of a tower. To absorb the huge amount of solar radiation concentrated on the tubes, the HTF of SPT is typically molten solar salt, a mixture of nitrate salts (60% wt. NaNO3 and 40% wt. KNO3) that operates in the range of 290 ºC to 565 ºC. In addition to absorbing the heat in the tubes of the central receiver, molten salts offer the advantage of being the HTF for TES, eliminating the need of an additional storage media.

You can learn more about the general operation of CSPs in this educational video from the Office of Energy Efficiency & Renewable Energy’s Energy 101 program. U.S. Department of Energy

Central tubular receivers

In its typical configuration, a central receiver of SPT comprises a set of panels, each one composed of many vertical tubes with a common inlet and outlet collectors (headers).

Central tubular receivers of a Solar Power plant

 The flow of HTF circulates in parallel through of the tubes of a panel and in series from one panel to the next for a given flow path of the receiver. In external central receivers, the panels are placed surrounding the top of the tower and the tubes are exposed to the concentrated solar radiation on approximately half their outer surface, while the other half faces a refractory wall to which the tubes are attached by means of vertically sliding supports (clips).

The receiver tubes are one of the most critical elements of SPT plants because they are subjected to extremely high temperature gradients due to the huge concentration of solar radiation on the receiver. Tubes are also attacked from inside owing to erosion and corrosion of the tube wall produced at high temperatures by the molten salt. These conditions can eventually lead to the thermomechanical fatigue, creep and stress corrosion cracking of the tubes, which compromise the working life of the receiver and the availability of the plant. In the last decade an important development of the concentrating solar power (CSP) plants facilities has occurred, but enough data to develop reliable and cost-effective receivers are still lacking and the achievement of a safe operation condition remains an important challenge.

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